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Fanchi Tablets Deduster and Metal Detector Combination System for Pharmaceutical Industry

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Fanchi Tablets Deduster and Metal Detector Combination System for Pharmaceutical Industry
The machine integrates tablet dust removal, polishing, lifting, and metal detection and rejection. The integrated control box controls two machines, easy to adapt to the scene, intuitive access, convenient experience and operation, compact overall structure, closed conveying channel, can accept toxic production process, harmless to human body, and ensure the safety and health of medicines. The product is suitable for being installed after some pharmaceutical equipment like the tablet press machine, the capsule filling machine and the sieve machine. High sensitivity and stability detection of Ferrous metal(Fe),Non-Ferrous metals (Copper, Aluminum) and Stainless Steel.

Product Detail

Product Tags

Introduction&Application

Fanchi Tablets Deduster and Metal Detector Combination System for Pharmaceutical Industry
The machine integrates tablet dust removal, polishing, lifting, and metal detection and rejection. The integrated control box controls two machines, easy to adapt to the scene, intuitive access, convenient experience and operation, compact overall structure, closed conveying channel, can accept toxic production process, harmless to human body, and ensure the safety and health of medicines. The product is suitable for being installed after some pharmaceutical equipment like the tablet press machine, the capsule filling machine and the sieve machine. High sensitivity and stability detection of Ferrous metal(Fe),Non-Ferrous metals (Copper, Aluminum) and Stainless Steel.

Product Highlights

1. Suitable for detecting magnetic and non-magnetic metal foreign bodies in separated tablets
2. Product tracking function: can automatically adjust and compensate internally according to changes in product effects
3. Use the latest micro-processing control system, with automatic learning and setting function
4. The metal detection coil is made of stainless steel, and the inside is completely sealed, with stable performance
5. The sieving machine uses the principle of dust removal and vibration, while removing excess powder, the continuous vibration makes the tablets continue to rise.
6. The product working area and the mechanical area are separated to ensure that the product and mechanical parts are not affected by each other, and the product is safer
7. Disassembly and assembly in 7.5 seconds, simple and convenient, no tools required
8. The equipment has the advantages of low noise, convenient disassembly and assembly, easy cleaning, beautiful appearance, etc.
9. Both the internal and external structures are treated with stainless steel mirror surface, the appearance is beautiful and generous, and the internal is easy to clean
10. Imported driving device, quiet and stable operation of the equipment
11. The metal parts in contact with the tablets are all made of food-grade materials, which meets the requirements of GMP
12. The screen body can be rotated left and right, and can be used online with the tablet press at the discharge end in any direction, saving production space
13. The equipment has the advantages of low noise, convenient disassembly and assembly, easy cleaning, and beautiful appearance. Equipped with lockable casters for easy movement

Key Components

1. Japanese Shindengen rejection system
2. Metal detector head by Germany hardfill
3. USA ferromagnetic random access memory
4. US AD DDS Signal Generator
5. US AD low noise amplifier
6. US ON Semiconductor demodulation chip
7. French ST microelectronics ARM Processor

Feature

Automatic machine for checking the quality of tablets with a Fanchi-tech metal detector

Pharmaceutical machine type of equipment used in the pharmaceutical industry for the manufacture of medicines. Pharmaceutical equipment automatic lines and individual machines that are used in the manufacture and packaging of medicines in the form of tablets, capsules, ointments, suppositories, dragees, briquettes, tinctures, decoctions, syrups, granules, powders, drops and potions. Analytical equipment it is very important to control the quality of raw materials and finished medicines in pharmaceutical production.

Technical Specification

No
Item
Data
1
Product Name
Fanchi Tablet Deduster&Metal Detector Combination Machine
2
Material of Construction
Test Coil and Frame: 304 Brushed stainless steel

Material Contact Parts: S/S316
3
Power Supply
220-240 VAC, 50-60 Hz, 1 P
4
Temperature Range
-10 to 40° C (14 to 104° F)
5
Humidity
0 to 95% Relative Humidity (Non-condensing)
6
Tunnel Material 
Food grade plexiglass
7
Tunnel Size
70x20/100x25mm Adptive
8
Best Accuracy
Fe: 0.2mm; Non-Fe: 0.3mm; SUS304: 0.5mm
8
Operation Panel
Key-Pad Panel(Touch Screen is optional)
9
Product Memory
100
10
Rejecting Mode
Fast Auto Flap Valve Rejector
11
Software Language
English(Spanish/French/Russian, etc optional)
12
Conformity
CE (Declaration of Conformityand Declaration of Manufacturer)
13
Output Capacity
300 000pcs/hr

 

Detial

Q: What core functions does this combination system integrate, and which pharmaceutical production scenarios is it applicable to?

A: This system integrates tablet dedusting, polishing, lifting, metal detection and rejection into one unit, controlled by a single integrated control box for intuitive operation. It features a compact structure and closed conveying channel, which is compatible with toxic production processes and ensures both personnel safety and medicine quality. It is specially designed to be installed downstream of tablet presses, capsule filling machines, sieving machines and other pharmaceutical equipment.
Q: What types of metal can it detect, and what is the detection accuracy and output capacity?

A: It achieves high-sensitivity and stable detection of ferrous metals (Fe), non-ferrous metals (copper, aluminum) and stainless steel. The best detection accuracy reaches Fe: 0.2mm, Non-Fe: 0.3mm, SUS304: 0.5mm. Equipped with a fast auto flap valve rejector, it delivers a maximum output capacity of 300,000 pieces per hour, adapting to high-volume pharmaceutical production lines.
Q: Does the equipment comply with pharmaceutical industry hygiene and quality standards?

A: Yes. All metal parts in contact with tablets are made of food-grade materials and meet GMP requirements. The test coil and equipment frame adopt 304 brushed stainless steel, while product contact parts use 316 stainless steel with mirror surface treatment for easy cleaning. The detection tunnel is made of food-grade plexiglass. The equipment also holds CE conformity certification, and the separated product working area and mechanical area further avoid cross-interference and ensure production safety.
Q: How convenient is it for cleaning, maintenance and production line layout?

A: It supports tool-free disassembly and assembly within 7.5 seconds, greatly improving cleaning and maintenance efficiency. The screen body can be rotated left and right, enabling online docking with the discharge end of tablet presses in any direction to save production space. It is also fitted with lockable casters for flexible movement. The imported driving device ensures low-noise and stable long-term operation.
Q: How easy is product changeover, and what technologies ensure stable detection performance?

A: It adopts an advanced micro-processing control system with automatic learning and parameter setting function, and is equipped with product tracking function which automatically adjusts and compensates internally according to product effect changes. It can store up to 100 product presets for rapid product changeover. The fully sealed stainless steel metal detection coil, paired with German hardfill detector head technology and imported core electronic components, ensures long-term stable and reliable detection performance.


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